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Maximize plant productivity using AI

Increase manufacturing efficiency through harnessing the power of AI-driven insights and real-time decisioning.

Solving manufacturing challenges

Our solutions consider pandemic-related manufacturing challenges to fix inefficiencies at the root of the problem

Master Erratic Customer Demand

Master Erratic Customer Demand

MANUFACTURING SOLUTION

  • Optimize demand predictions through cutting-edge Machine Learning forecasting techniques and external data sources to maximize working capital.

Maximize Legacy Machinery OEE

Maximize Legacy Machinery OEE

MANUFACTURING SOLUTION

  • Get the most out of legacy machinery by leveraging AI-based predictive maintenance to maximize equipment performance and lifespan.

Minimize Raw Material Challenges

Minimize Raw Material Challenges

MANUFACTURING SOLUTIONS

  • Minimize supply and demand volatility impacts through more accurate supply and demand predictions.
  • Dynamically optimize safety stock and re-order points based on an ever-changing supply chain and customer demand patterns.

Minimize Labor Shortage Disruptions

Minimize Labor Shortage Disruptions

MANUFACTURING SOLUTIONS

  • Leverage AI and automation to minimize the impacts of labor shortages on production capacity.
  • Optimizes workforce staffing to get the most from your existing team.

OUR SOLUTIONS

Leverage Aimpoint Digital’s pre-developed solutions to accelerate time to value

Aimpoint Digital’s proprietary AI in Manufacturing solutions guarantees our client’s results that maximize returns on investments.

Throughput Optimization

Throughput Optimization

Throughput optimization is a high ROI application of data science and operations research in the manufacturing space. Our solutions in this area have proven to drive value upwards of 15% in production rate improvements.

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Data
  • Machine Failure Data
  • Operational Data
  • Product Data
  • KPI Data
  • Scheduling Data
Approach
  • Discrete Event Simulation
  • Multi Objective Optimization
Technology
  • Data Stream
  • Flexible Data Storage
  • Data Visualization
  • ML/AI Libraries
  • Edge Computing
Insights
  • Dwell Time Predictions
  • Detailed Visibility
  • Optimal Schedule Generation
Value

Increase in production yield by up to 15% across numerous different products

Predictive Maintenance

Predictive Maintenance

Predictive maintenance is a way to leverage current assets more effectively by increasing lifespan, by up to 20%, and minimizing unexpected downtime.

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Data
  • Machine Failure Data
  • Historic Production Delays
  • Operational Data
  • Product Data
Approach
  • Time To Events Modeling
  • Survival Analysis
  • Time Series Analysis
Technology
  • Data Stream
  • Flexible Data Storage
  • Data Visualization
  • ML/AI Libraries
  • Edge Computing
Insights
  • Breakage Time Analysis
  • Downtime Optimization
Value

Large reduction in manual inspection time and maintenance planning optimization

Digital Twin

Digital Twin

A comprehensive view of a plant floor encourages screnario testing without disruption to active processes. A digital twin also enables near real-time monitoring and alerting is an emerging frontier of active research in DS and OR.

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Data
  • Machine Maintenance Data
  • Real-Time Operation Data
  • Product Data
  • Scheduling Data
Approach
  • Discrete Event Simulation
  • Optimization
  • Machine Learning
Technology
  • Data Stream
  • Edge Computing
  • Parallel Modeling
Insights
  • Improved Production Planning
  • Optimal Resource Allocation
Value

Has been proven to provide OEE gains of up to 20%

Product Quality Analysis

Product Quality Analysis

Quality analysis software allows companies to determine optimal actions to take to improve product and output quality.

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Data
  • Process Parameters Data
  • Yield Data
  • Product Data
  • KPI Data
  • Production Volume Data
Approach
  • Causal Inference
  • Machine Learning
Technology
  • Object Oriented Programming
  • Big Data
  • Parallel Computing
Insights
  • Optimal Machine Settings
  • External Driver Analysis
Value

Potimizing machine settings and material flow can improve product quality and reduce waste by 10%

Machine Explainability

Machine Explainability

Software solutions allowing increased visibility and understanding of why certain things are occurring in the plant improve efficiency and reduce waste.

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Data
  • Process Parameters Data
  • Yield Data
  • Production Volume Data
  • KPI Data
  • Production Data
Approach
  • Regression Analysis
  • Causal Inference
Technology
  • Streaming Data
  • Flexible Data Storage
  • Data Visualization
  • ML/AI Libraries
Insights
  • Optimal Machine Settings
  • Optimal Production Sequences
  • Optimal Down Times
Value

Increased understanding of plant machinery allows better utilization of resources and lifetime

Demand Forecasting

Demand Forecasting

Enterprise scalable forecasting solutions allow dynamic time series analysis within material production scheduling and machine instance output.

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Data
  • Cloud VPS
  • On-Prem Data
  • Local Deployment
Approach
  • Automated Machine Learning
  • Model Factory
  • Time Series
Technology
  • Parallel Computing
  • VCPU/VRAM
  • Cloud Infrastructure
Insights
  • Forecasting
  • Trends/Pattern Extraction
  • Granular Modeling
Value

Understanding future operational/production requirements for optimized supply/demand mapping

Knowledge Center

AI in Manufacturing White Paper

The COVID-19 pandemic has forever changed how manufacturing and supply chain functions operate and view the necessity of digital capabilities. The pandemic exposed significant weakness across global manufacturing, supply chain, and distribution networks. Following the shutdown of a number of manufacturing facilities at the onset of this pandemic, manufacturing plants have been playing catch up in an era of labor shortages, raw material scarcity, wild swings in customer demand, and economic uncertainty.

AI in Manufacturing White Paper

What we are thinking

Data Science March 18, 2022
Manufacturing Yield Improvement With Data Science 

Manufacturing yield improvement leads to a direct reduction in costs and increase in revenues ...

Data Science October 1, 2021
How to Improve a Production Schedule Using Data Science 

A manufacturing production schedule system answers a series of important questions: The answers ...

Data Science September 8, 2021
 What is Throughput Optimization? 

Throughput optimization maximizes the rate of materials progressing through the production ...

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Contact us

We work hard every day to enable you to get the most out of your data and technology investments. Whether it be defining a vision and strategy or executing on tactical use cases, Aimpoint Digital helps you take an idea from thought through execution.